In vivo CAR-T: mRNA-LNP Driven Technological Breakthroughs and Clinical Advances Reshaping the Landscape of Cell Therapy
Source: Hzymes Market Center
Date: 2025-10-15
Views: 1901

Overview


On October 10, 2025, BMS acquired in vivo CAR-T company Orbital Therapeutics for $1.5 billion;


On August 21, 2025, Gilead acquired in vivo CAR-T company Interius BioTherapeutics for $350 million;


On June 30, 2025, AbbVie acquired in vivo CAR-T company Capstan Therapeutics for $2.1 billion;


On March 17, 2025, AstraZeneca acquired EsoBiotec for $1 billion, entering the in vivo CAR-T field.


With continuous investments from major multinational corporations (MNCs), the in vivo CAR-T field has demonstrated its platform potential and market value.


In vivo CAR-T therapy leverages mRNA-LNP delivery systems to generate CAR-T cells directly within the patient. Hzymes provides GMP-grade T7 RNA polymerase, modified nucleotides, and LNP formulation reagents to support in vivo CAR-T development.

 


Ex vivo CAR-T vs. In vivo CAR-T


CAR-T refers to a type of immunotherapy in which a patient’s own T cells are genetically engineered to express chimeric antigen receptors (CARs) that specifically recognize tumor-associated antigens on cancer cells, activating T-cell–mediated cytotoxicity.


The ex vivo CAR-T workflow involves:


cell collection and separation (obtaining leukocytes from peripheral blood and isolating T cells),


T-cell activation (using anti-CD3/CD28 antibodies),


viral transduction (delivering CAR genes via viral vectors),


in vitro expansion (culturing to amplify T cells),


and reinfusion (returning quality-controlled CAR-T cells to the patient).


However, this process is lengthy, costly, highly individualized, and shows limited efficacy against solid tumors.


The emerging in vivo CAR-T approach, in contrast, uses delivery vectors (such as LNPs or lentiviruses) to directly introduce CAR genes into endogenous T cells in vivo, effectively reprogramming them into CAR-T cells within the body. This eliminates steps like T-cell isolation, in vitro expansion, and lymphodepletion, reducing inter-patient variability and showing promise for solid tumor applications.


IMG_256

Ex vivo CAR-T vs In vivo CAR-T

 

 

Pathways to Achieve In vivo CAR-T: mRNA-LNP and Lentiviral Vectors


The key challenge of in vivo CAR-T lies in targeted delivery—how to precisely deliver CAR genes to T cells and achieve specific expression that activates their tumor-killing ability.


Currently, two main approaches are being explored: antibody-conjugated lipid nanoparticles (Ab-LNPs) and lentiviral vectors. These two platforms complement each other in terms of delivery mechanisms and expression characteristics, jointly advancing the development of in vivo CAR-T technology.


IMG_256  IMG_256

In vivo CAR-T Delivery Approaches

 

 


The mRNA-LNP Approach: A “Transient Expression System” for In Situ T-Cell Reprogramming


The mRNA-LNP approach uses antibody-conjugated LNPs (Ab-LNPs) to deliver CAR mRNA precisely into T cells in vivo, enabling in situ reprogramming.


Its core lies in Ab-LNP targeting modifications and multifunctional CAR molecular design, where antibodies bind to T-cell–specific surface receptors, overcoming the challenge of nonspecific delivery.

 


Preparation of Ab-LNPs and In Vivo CAR-T Expression


 

Preparation of Ab-LNP and In Vivo CAR-T Expression

 

01. Ab-LNP Targeting Mechanism: The “Molecular Bridge” for T-Cell Specificity


Through antibody modification, a specific “LNP–T-cell receptor” targeting mechanism is constructed:


Targeted enrichment: 


The surface of Ab-LNPs is conjugated with T-cell–specific antibodies (such as anti-CD3 or anti-CD8), which bind to receptors on circulating or splenic T cells and help avoid clearance by the liver’s reticuloendothelial system (RES).


Receptor-mediated endocytosis: 


The antibody–receptor interaction triggers endocytosis, internalizing Ab-LNPs into the T cell.


mRNA release: 


The ionizable lipid becomes protonated in the acidic endosomal environment, generating a proton sponge effect that disrupts the endosome and releases mRNA into the cytoplasm for efficient CAR protein expression.

 

02. Ab-LNP Structural Design: Synergistic Optimization of Four Components


Ab-LNPs rely on the coordinated design of antibodies, lipids, and helper components, all finely tuned for T-cell targeting and mRNA protection.


IMG_256

Surface Modification of LNP Determines Targeting Function


 

LNP surface modifications determine targeting functionality:


Targeting antibody: 


Should exhibit high specificity, low immunogenicity, and optimal affinity, typically conjugated via a PEG spacer arm. Common antibodies include anti-CD3 (pan-T-cell targeting), anti-CD8 (cytotoxic T-cell targeting), anti-CD28 (dual targeting and co-stimulation), and anti-Treg for regulatory T cells.


Ionizable lipid: 


pKa 6.2–6.5 (neutral in blood, protonated in endosomes); hydrophobic tails with mixed C14–C18 chains enhance T-cell membrane fusion; head groups with substituted amines (e.g., tetrahydroisoquinoline) improve π–π stacking with mRNA for stable complex formation.


Helper lipid and cholesterol: 


Helper lipids adjust membrane fluidity, while cholesterol stabilizes the nanoparticle structure. When the molar ratio of ionizable lipid:cholesterol ≥ 1:1, Ab-LNPs retain >90% encapsulation efficiency after 48 hours in plasma at 37 °C; reducing the ratio to 1:0.8 causes a sharp drop to 65%.


PEG-lipid: PEG2000-DMG 


forms a hydrated surface layer to extend circulation time and prevent the accelerated blood clearance (ABC) effect. Clinically, PEG-lipid content is typically 1–2% (molar) with biodegradable ester-linked PEG chains.

 

03. Key Process Parameters: The “Precision Scale” Determining Transduction Efficiency


The preparation of Ab-LNPs requires tight control of process parameters, as deviations can cause loss of targeting or increased toxicity.


 

04. Preclinical and Clinical Validation: From Animal Models to Human T-Cell Activation


Hematologic malignancies: 


In a joint study by the University of Pennsylvania and Capstan, CD8 antibody–modified Ab-LNPs delivering CD19 CAR mRNA achieved remarkable outcomes in leukemia mouse models:


  1. Splenic CD8⁺ T-cell CAR expression rate: 68% (vs. 5.2% with unmodified LNPs);
  2. 90% clearance of peripheral B cells (tumor-mimicking targets) within 24 hours;
  3. In the high-dose group (2 mg/kg), complete tumor regression was observed in all three mice, with no liver toxicity.


Autoimmune diseases: 


In clinical trial HN2301, Prof. Zhu Chen’s team used CD8 antibody–modified Ab-LNPs with 22 antibodies per particle, ionizable lipid:mRNA ratio 10:1, and 96% encapsulation efficiency.


  1. Among 5 patients with refractory lupus, high-dose infusion induced CAR expression in peripheral CD8 T cells within 6 hours, sustaining B-cell clearance for 10 days.
  2. After 3 months, the SLEDAI-2K score dropped from an average of 18 to 6 in 4 patients, with only mild (grade 1) CRS and no neurotoxicity.


Solid tumor studies: 


Academician Weihong Tan’s group developed dual-function Ab-LNPs co-delivering CAR mRNA and CCL21 mRNA.


  1. In a melanoma mouse model, CCL21 guided CAR-T infiltration, increasing intratumoral CAR-T counts 3.8-fold compared with standard Ab-LNPs.
  2. When combined with PD-1 inhibitors, tumor suppression reached 89% with no systemic toxicity, addressing the major challenge of poor CAR-T infiltration in solid tumors.

 

 

Product Information


 


Bibiliography


1.Wang Q, Xiao ZX, Zheng X, et al. In Vivo CD19 CAR T-Cell Therapy for Refractory Systemic Lupus Erythematosus. N Engl J Med. 2025;393(12):1125-1136.

2. Theresa L. Hunter et al. In vivo CAR T cell generation to treat cancer and autoimmune disease. Science 388, 1311-1317(2025). 

3. Bian, X, Guo, Q, Yau, LF. et al. Berberine-inspired ionizable lipid for self-structure stabilization and brain targeting delivery of nucleic acid therapeutics. Nat Commun 16, 2368 (2025). 

4. Davies M I, Cooper J D, Desmond S, et al. Advanced Drug Delivery Reviews, 2000, 45 (2-3): 169.

5. Carrasco, M.J, Alishetty, Alameh, MG. et al. Ionization and structural properties of mRNA lipid nanoparticles influence expression in intramuscular and intravascular administration. Commun Biol 4, 956 (2021). 

6. Zhang, X. D, Hou, L. L. In situ engineering of mRNA-CAR T cells using spleen-targeted ionizable lipid nanoparticles to eliminate cancer cells. Nano Today.

7. Nicolai CJ, Parker MH, Qin J, Tang W, et al. In vivo CAR T-cell generation in nonhuman primates using lentiviral vectors displaying a multidomain fusion ligand. Blood. 2024 Aug 29;144(9):977-987. 

8. Michels KR, Sheih A, Hernandez SA, et al. Preclinical proof of concept for VivoVec, a lentiviral-based platform for in vivo CAR T-cell engineering. J Immunother Cancer. 2023 Mar;11(3): e006292. 

9. Bauler M, Roberts JK, Wu CC, Fan B, Ferrara F, Yip BH, Diao S, Kim YI, Moore J, Zhou S, Wielgosz MM, Ryu B, Throm RE. Production of Lentiviral Vectors Using Suspension Cells Grown in Serum-free Media. Mol Ther Methods Clin Dev. 2019 Nov 26; 17: 58-68. 

10. Du L, Nai Y, Shen M, Li T, Huang J, Han X, Wang W, Pang D, Jin A. IL-21 Optimizes the CAR-T Cell Preparation Through Improving Lentivirus Mediated Transfection Efficiency of T Cells and Enhancing CAR-T Cell Cytotoxic Activities. Front Mol Biosci. 2021 Jun 4;8:675179.

11. Dai Q, Han P, Qi X, Li F, Li M, Fan L, Zhang H, Zhang X, Yang X. 4-1BB Signaling Boosts the Anti-Tumor Activity of CD28-Incorporated 2nd Generation Chimeric Antigen Receptor-Modified T Cells. Front Immunol. 2020 Nov 13; 11: 539654. 

12. Xu J, Liu L, Parone P, Xie W, Sun C, Chen Z, Zhang J, Li C, Hu Y, Mei H. In-vivo B-cell maturation antigen CAR T-cell therapy for relapsed or refractory multiple myeloma. Lancet. 2025 Jul 19;406(10500):228-231. 

13. Andorko JI, Russell RM, Schnepp BC, Grubaugh D, Mullen KF, Wakabayashi A, Carrington LJ, O'Malley T, Kuri-Cervantes L, Culp TD, Johnson PR. Targeted in vivo delivery of genetic medicines utilizing an engineered lentiviral vector platform results in CAR T and NK cell generation. Mol Ther. 2025 Oct 1;33(10):4937-4952. 

14. Jacob Garcia, Christine Dehner, Jeffrey Teoh, Wayne Wallis,A Phase 1, Multicenter, Open-Label Study of UB-VV111 in Combination with Rapamycin in Relapsed/Refractory CD19+ B-Cell Malignancies,Blood,Volume 144, Supplement 1, 2024, Page 1750.

15. Iscaro, Joshua, et al. Lyotropic liquid crystalline phase nanostructure and cholesterol enhance lipid nanoparticle mediated mRNA transfection in macrophages. Advanced Functional Materials 34.46 (2024): 2405286.

 

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